Optical fiber systems & Copper cabling infrastructure products | Good quality and good service based on reasonable prices.

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Fiber systems & copper cabling systems products | Good quality and good service based on reasonable prices.

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ADSS Cable Manufacturer

Good at designing, manufacturing ADSS optic fiber cables

and Good services based on reasonable prices.

 

Why Choose Us

Your fiber optic cable manufacturer and partner from China

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Zion Communication is one of the top manufacturers and exporters of Fiber optic cables from China, and also we are your best choice of partner in this field.

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In the past 10 years, we have been providing high quality products to telecom operators, ISPs, trade importers, OEM customers and various communication projects in more than 100 countries around the world.

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Zion Communication focuses on optical fiber OEM production services, and is committed to providing customers with brand customization, personalized packaging design, optimal cable structure design, and the best packaging design for international container transportation.

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Optical fiber cables include ADSS cables, FTTH flat drop cables, Aerial installation cables, Duct installation cables, Direct buried installation cables, Air blowing installation cables, Biological protection cables, etc.

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As well as a variety of fiber optic cable according to the customer’s use scenario, provide a variety of fiber optic cable structure design and manufacturing.

Talk to Our Expert

Featured Fiber Optic Transceivers

100G-QSFP28

100G QSFP28

4×28G.Include SR4, LR4, PSM4, CWDM series.Up to 100m via MMF and 80km via SMF.Customized packing.

40G-QSFP

40G QSFP+

4×11.2G.Include SR4, LR4, ER4,PSM4 series.Up to 400m via MMF and 40km via SMF.Customized packing.

10G-SFP+

10G SFP+

Up to 11.2G.Include SR, LR, ER,ZR,BiDi,CWDM,DWDM series.Up to 300m via MMF and 80km via SMF.Customized.

1.25G-SFP

1.25G SFP

Up to 1.25G.Include SX,LX,EX,ZX,BiDi,CWDM,DWDM series.Up to 550m via MMF and 160km via SMF.Customized.

Copper Transceiver

Copper

10/100/1000M.SFP.RJ-45 connector.Up to 100m via CAT 5e or CAT 6 cable. IEEE802.3 ab standard. Customized.

AOC

AOC

10G/25G/40G/100G AOC and Breakout AOC. Digital diagnostic functions.Transmit distance 1-100m.Customized.

DAC

DAC

10G/25G/40G/100G DAC and Breakout DAC. Digital diagnostic functions.Transmit distance 1-5m,1-10m.

More Fiber Optic Transceivers

More

OEM customized production according to your requirements. Standardized products according to ours.

Are You Looking For ADSS Cables?

ADSS cable is an All-dielectric self-supporting (ADSS) cable is a type of optical fiber cable that is strong enough to support itself between structures without using conductive metal elements. It is used by electrical utility companies as a communications medium, installed along existing overhead transmission lines and often sharing the same support structures as the electrical conductors.ADSS is an alternative to OPGW and OPAC with a lower installation cost.

1.ADSS Optical Fiber Cable

ADSS Fiber Optic Cable

Are you looking for ADSS Cables001
Are you looking for ADSS Cables1

The design purpose

The cables are designed to be strong enough to allow lengths of up to 700 meters to be installed between support towers. ADSS cable is designed to be lightweight and small in diameter to reduce the load on tower structures due to cable weight, wind, and ice. In the design of the cable, the internal glass optical fibers are supported with no strain to maintain low optical loss throughout the life of the cable. The cable is jacketed to prevent moisture from degrading the fibers. The jacket also protects the polymer-strength elements from the effect of solar ultraviolet light. Using single-mode fibers and light wavelengths of either 1310 or 1550 nanometres, circuits up to 100 km long are possible without repeaters. A single cable can carry as many as 144 fibers.

Normally Construction Details

ADSS cables made by ZION COMMUNICATION with 6,12,24,48,96 fibers range from 200 to 250 kg/kilometer and are between 11 and 17 mm outside jacket diameter. These cables can support between 4 TO 50 kilonewtons of tension.s determined.

The Most Important Construction Design

In order to properly design the structure of the ADSS cable, many aspects must be considered, including mechanical strength, conductor sag, wind speed b ice thickness c temperature d topography, Span, and Voltage. Usually, when you are in production, you need to consider the following questions. Jacket Type: AT/PE

PE Sheath

Ordinary polyethylene sheath. For power lines below 110KV and ≤12KV electric field strength. The cable should be suspended where the electric field strength is small.

AT Sheath

Anti-tracking sheath. For power lines above 110KV, ≤20KV electric field strength. The cable should be suspended where the electric field strength is small.

Out Cable Dia

Single Jacket 8mm-12mm; Double jacket 12.5mm-18mm

Fiber Count

4-144Fibers

Aramid Yarn Details

Something like (20*K49 3000D). This main calculation of tensile strength.

How To Produce ADSS Fiber Optic Cable

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We Show You The Key To The Quality Of The Fiber Optic Cable

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Correct and excellent structural design.

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The best match of a dozen raw materials is combined.

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Experienced and excellent production technology.

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Unique protective packaging design for international transportation.

Regarding the 1. Correct and excellent structural design.

We use self-developed structural software, design the structure of the cable, follow with the international standard design premise, try to optimize the product structure.

Regarding the 2. The best match of a dozen raw materials is combined.

For the cable structure design, in addition to the customer specified structure. According to the customer’s cable usage scenario, we will ask engineers to specially design three optimal structures, and provide customers with three suggestions and choices. In view of the increasingly fierce competition, make high, middle and low three schemes to ensure that customers win orders.

For example, for the Main Specifications of ADSS,

Optical fiber is the foundation to ensure cable communication, we will choose 3 brands of world famous optical fiber. 

  1. Japan’s FUJIKURA
  2. America’s CORNING
  3. China’s YOFC
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In addition to the above 3 brands, we selected the largest fiber optic factories in China, and also guaranteed the quality.

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We will test for multiple data include attenuation indicators of the fiber. 

Guaranteed fiber Meet ITU-T ;
Dimensions: 9/125/250±5μm
Recommended Band
O: 1260-1360(Zero Dispersion Wavelength) 1310nm
C: 1530-1565 (Minimum attenuation) 1550nm
Core / Cladding Concentricity Error≤0.4μm (0.7%)
Attenuation Coefficient :  @1310; 1550nm≤0.35;0.21dB/km
Mode Field Diameter :  @1310; 1550nm≤8.6±0.4;9.8±0.4μm
Point Discontinuity :  @1310; 1550nm≤0.05dB
Cable Cut-off wavelength(λ cc) :  ≤1260nm
Fiber Strain :  ≥1% ; Fiber Load≥9N
Temperature Cycling(-60℃~+85℃) :  ≤0.05dB/km
Macro Bending Loss :  100turns of 30mm radius≤0.05

All materials use High-Quality raw materials :

Optical Fibers :  All Performance Meets ITU-T Technical Standards
Tube Filling :  Thixotropic Gel Compound
Loose Tube :  Polybutyleneterephthalate(PBT)
Central Dielectric Strength Member :  Fiberglass Reinforced Plastic(G-FRP)
Filler :  Polypropylene(PP) with the same Diameter as Tubes
Waterblocking Yarn :  Polyester filament, polymer expandable water absorbent resin
Water Swellable Tape :  Polyester non-woven fabric, super absorbent resin, adhesive
Binder :  Polyethylene Terephthalate(Polyester Yarn)
Ripcord :  High strength tear rope
Dielectric Strength Member :  Aramid Yarn1414, Para-Aramid Fiber Yarn (PPTA) poly- p- phenylene terephthamide, Tensile modulus ≥120Gpa

Outer Jacket :  High Density Poly Ethylene (HDPE) 

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Regarding the 3. Experienced and excellent production technology. 

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Got Questions? We've Got Answers

Located in Hangzhou, Zhejiang Province, our company is only a 60-minute drive from Hangzhou International Airport. If you plan to visit us, we can arrange a special bus to pick you up from the airport.

Typically, we deliver goods within 14 days. If the Cable is a non-standard customized product, it may take longer. However, the delivery time for such cables will not exceed 30 days.

For new customers, usually do 30% advantage payment and balance T/T & L/C involve cable at sight & D/P at sight before shipping.
For long time cooperation, we also do L/C in 30 days,in 60 days, in 90 days, and also O/A. Because our company VIP of China Express & import insurance company.
Details need to confirm with the sales manager who service you.

Yes, we accept OEM customization, which includes customizing the appearance, color, configuration, and more. However, please note that the price for customized products may be slightly higher. Please contact our business team for more details.

We accept a minimum quantity of 10km and can customize it via OEM to meet your specific needs.

Compliance with Standards: ZION adheres to industry standards and regulations set by relevant organizations or governing bodies. These standards ensure that cables meet specific requirements for safety, performance, and durability.

 

Material Selection: High-quality cables start with the selection of appropriate raw materials. Manufacturers carefully choose materials such as conductors, insulators, and protective jackets based on their conductivity, durability, and resistance to environmental factors.

 

Design and Engineering: The design and engineering of cables play a crucial role in their quality. Manufacturers invest in research and development to create cables with optimal performance characteristics, such as low signal loss, proper shielding, and efficient transmission properties.

 

Manufacturing Processes: Stringent manufacturing processes are implemented to maintain quality control. This includes precise measurements, accurate cutting and stripping of wires, consistent assembly techniques, and thorough testing at various stages of production.

 

Testing and Inspection: ZION conducts rigorous testing and inspection to ensure quality. This may involve electrical testing to verify conductivity, insulation resistance testing, mechanical stress testing to assess durability, and various other tests specific to the cable type.

 

Quality Control Checks: Quality control checks are performed throughout the manufacturing process to identify and rectify any defects or inconsistencies. This includes visual inspections, dimensional checks, and verification of specifications against predetermined standards.

 

Certifications and Audits: ZION obtains certifications from independent third-party organizations. These certifications, such as ISO 9001, demonstrate compliance with quality management systems. Manufacturers may also undergo regular audits to maintain quality standards.

 

Customer Feedback and Warranty: Feedback from customers is valuable in assessing the quality of cable products. ZION processes in place to gather feedback and address any issues promptly. Additionally, offering warranties or guarantees can provide assurance to customers regarding the quality and reliability of the cables.

Customized Packaging: Depending on the specific requirements or customer preferences, ZION offer customized packaging solutions. This could include branded packaging, specialized labeling, or custom sizes and shapes to accommodate unique cable products.

Ocean freight charges are typically determined by the freight forwarder. You have the option of using our freight forwarder to arrange delivery or selecting your own freight forwarder.

After goods arrive in customers’ hands, if the customer finds the goods’ quality totally can not accept. 1st step, show photos to us. And send back the samples to us. And we will also check the samples which we left some photos of during production. To compare and figure out if the quality really has a quality problem or not. Once the result is the same as customers complain, will start up negotiation of compensation until customers satisfy with the solution.

And we will note this issue quality problem and avoid it happening in next future orders.

Certified For Your Trust

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Professional OEM
Zion Communication

● On the flexibility ● High-quality control standard

● Plenty of Certificates of products and customs

● Professional expert team ● 7/24 working time for you

How We Can Help

• Factory Visits
• Years of Expertise
• Fully Itemized Quotation
• Consistent Quality
• Fast Prototype

• Professional Team
• Short Lead Time
• Large Order Discount
• Timely After-sales Service